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The electromagnetic field and cooling system of a high power switched reluctance motor (SRM) are studied numerically. The geometry of the motor and its main components are established using a computer-aided design software in the actual size. This study aims to evaluate the resulting thermal losses using the electromagnetic analysis of the motor.

In the electromagnetic analysis, the Joule’s loss in the copper wires of the coil windings and the iron losses (the eddy currents loss and the hysteresis loss) are considered. The flow and heat transfer model for the thermal analysis of the motor including the conduction in solid parts and convection in the fluid part is introduced. The magnetic losses are imported into the thermal analysis model in the form of internal heat generation in motor components. Several cooling system approaches were introduced, such as natural convection cooling, natural convection cooling with various types of fins over the motor casing, forced conviction air-cooled cooling system using a mounted fan, casing surface with and without heat sinks, liquid-cooled cooling system using the water in a channel shell and a hybrid air-cooled and liquid-cooled cooling system.

The results of the electromagnetics analysis show that the low rotational speed of the motor induces higher currents in coil windings, which in turn, it causes higher copper losses in SRM coil windings. For higher rotational speed of SRM, the core loss is higher than the copper loss is in SRM due to the higher frequency. An air-cooled cooling system is used for cooling of SRM. The results reveal when the rotational speed is at 4,000 rpm, the coil loss would be at the maximum value. Therefore, the coil temperature is about 197.9°C, which is higher than the tolerated standard temperature insulation material. Hence, the air-cooled system cannot reduce the temperature to the safe temperature limitation of the motor and guarantee the safe operation of SRM. Thus, a hybrid system of both air-cooled and liquid-cooled cooling system with mounting fins at the outer surface of the casing is proposed. The hybrid system with the liquid flow of Re = 1,500 provides a cooling power capable of safe operation of the motor at 117.2°C, which is adequate for standard insulation material grade E.

The electromagnetic field and cooling system of a high power SRM in the presence of a mounted fan at the rear of the motor are analyzed. The thermal analysis is performed for both of the air-cooled and liquid-cooled cooling systems to meet the cooling demands of the motor for the first time.

Increasing heat transfer rate in spiral heat exchangers is possible by using conventional methods such as increasing number of fluid passes and counter flowing. In addition, newer ideas such as using pillows as baffles in the path of cold and hot fluids and using nanofluids can increase heat transfer rate. The purpose of this study is to simulate turbulent flow and heat transfer of two-phase water-silver nanofluid with 0-6 Vol.% nanoparticle concentration in a 180° path of spiral heat exchanger with elliptic pillows.

In this simulation, the finite volume method and two-phase mixture model are used. The walls are subjected to constant heat flux of q″ = 150,000 Wm⁻². The inlet fluid enters curves path of spiral heat exchanger with uniform temperature T_in = 300 K. After flowing past the pillows and traversing the curved route, the working fluid exchanges heat with hot walls and then exits from the section. In this study, the effect of radiation is disregarded because of low temperature range. Also, temperature jump and velocity slipping are disregarded. The effects of thermophoresis and turbulent diffusion on nanofluid heat transfer are disregarded. By using finite volume method and two-phase mixture model, simulations are performed.

The results show that the flow and heat transfer characteristics are dependent on the height of pillows, nanoparticle concentration and Reynolds number. Increasing Reynolds number, nanoparticle concentration and pillow height causes an increase in Nusselt number, pressure drop and pumping power.

Turbulent flow and heat transfer of two-phase water-silver nanofluid of 0-6 per cent volume fraction in a 180° path of spiral heat exchanger with elliptic pillows is simulated.